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高端能源装备制造业的追梦人——记浙江金盾控股集团有限公司总裁马夏康
作者:李胜   来源:集团办公室   浏览量:1110   发布时间:2017-12-26
人物名片:马夏康,浙江金盾控股集团有限公司总裁,教授级高级工程师,浙江省特级专家,享受国务院特殊津贴专家,浙江省特殊贡献中青年专家,硕士生导师,国家科技进步奖评委,科技新浙商促进会副会长,全国车载气瓶标委会副主任兼秘书长,全国锅炉压力容器标准化技术委员会焊接标准工作组专家,国内首批美国机械工程师学会ASME授权检验师,主持或参与了共13部国家级规范和标准的制订工作,出版著作3部,在国内专业学报和核心期刊上发表学术论文12篇,取得专利30余项。 
  
 
    躬身耕耘,不问收获。为一个行业新产品研发,试问有多少人能放弃优越的工作,经受住无数次的试制失败,一千八百多个日夜的煎熬?为了追寻自己的梦想,马夏康就这样义无反顾地投身其间。
    如今,当梦想照进现实,金盾集团研发的耐高压无缝天然气钢瓶领跑全球天然气钢瓶产业时,身为公司总裁及研发团队负责人的马夏康一脸谦和,他说,虽然高压无缝天然气钢瓶已占据全球市场的制高点,但在创新领域永远只有逗号,没有句号。
   就是这样严谨的科学态度,平和的处事心态,让他在追梦的路上花开满径,芳香四溢。
 
                             15年从事特种设备研究
 
    1990年,大学毕业的马夏康进入浙江省特种设备检验研究院,从事特种设备检验、质量管理及研究工作。他带着满腔热情一头扎进工作,开启了人生的追梦之旅。
    1991年,他通过层层选拔,成为国内第一批被公派到美国机械工程师学会学习特种设备专业人才,马夏康以优秀的成绩取得ASME检验师资格,由于这一专业人才的稀缺,众多国外权威检验机构纷纷向他伸出橄榄枝,但都被他婉言谢绝了。他认为,是国家给了他机会,特检院给了他信任,应该用学成的技术回报祖国和家乡。
回国后,马夏康便更加勤勉务实,工作一丝不苟。为了求证焊接口状态,在蜿蜒几百公里的天然气管道前,他对每一米管线都进行现场勘查,了解每个焊口的焊接质量和防腐情况,记录每个数据,把安全系数提高再提高;为了了解剧毒介质无水氰氟酸在设备中的腐蚀情况,他不顾危险,穿上防化服,爬入设备内部作现场勘查;为了给科研单位参考,他对水网地带的天然气长输管道的各种问题摸底调查,写出了非常有价值的《长输管道风险辨识与控制》一书。如今,浙江1000多公里的天然气管道安全平稳运行,里面有着马夏康他们的汗马功劳。
    “工业用非重复充装钢瓶国产化研究课题”,同样在马夏康的职业生涯里记下浓墨一笔。课题针对设计准则、工艺路线和装备配置三方面做了系统研究,揭示了钢瓶拎手、爆破片与瓶体焊接工艺同钢瓶爆破压力和爆破口位置之间的相互关系,及实际爆破压力与标定爆破压力之间的差值规律。课题研究结果的推出,使产品国产化的关键技术难题迎刃而解。马夏康将研究成果无偿分享给相关企业,理论研究带来了直接的经济效益。马夏康的研究课题应用到生产,迸发出惊人的正能量,仅浙江省非重复充装钢瓶产业(产量占全国85%),年出口量达800万只,解决近2000人的就业问题。
    马夏康在特检院工作的15年,主持了多项国家、省重点工程, 5000多个日子里,他始终坚持自身专注科研的梦想,积极专研压力管道监测及控制技术的研究,理论素养与实践能力得到业界一致认可。马夏康主持或作为主要成员参与了《燃气用聚乙烯管道焊接技术规程》等13部国家级规范和标准的制订工作,出版著作3部,在国内专业学报和核心期刊上发表学术论文12篇,并成为国内首批美国机械工程师学会ASME授权检验师,拥有国家质检总局特种设备高级检验师资格,在行业内取得了较高影响力和知名度。
 
填补高压气瓶技术空白
 
    2005年7月,马夏康毅然放弃了别人羡慕的“金饭碗”——离开特检院,来到故乡的浙江金盾控股集团有限公司担任集团总裁。“民企总裁”的标签,将他带入了全新的环境,人生轨道由此转向新拐点。
    当时金盾集团主攻消防器材,刚刚进入压力容器这个领域摸索,准备生产耐高压的天然气钢瓶。很长一段时间内,我国因为存在一些关键技术瓶颈,只能依靠进口,技术改革迫在眉睫。马夏康决心探索一种全新的技术,让国内也能生产出耐高压、耐氢脆、耐腐蚀的钢瓶。能否将制造消防器材的冲拔式工艺用于天然气钢瓶领域呢?他开始付诸行动。为了方便搞研究试验,马夏康与妻儿空置了城区的大房,搬入厂区20平方米的宿舍,他吃住在厂里,经常与科研人员通宵达旦地泡在实验室。然而,原本已成熟应用于消防器材的冲拔式技术,在气瓶容量扩大后,产生许多的技术难题。
    “这犹如一个性能平衡,往往这个达成了,那个又达不到了,只能不断寻找材料和工艺的最佳平衡点。”马夏康说,他与他的团队经过无数个日夜的计算和采集数据,分析原因,寻找突破口。
    通过优化协同设计,和国际首创的热冲拔、冷旋压集成工艺,实现轻量化,节材26%,同时一次冲拔成型,解决了传统工艺瓶底容易泄漏导致事故的关键技术难题。钢瓶的疲劳寿命从1.5万次提升到4.5万次,并一次性通过国家质检总局及美国DOT等国内外权威机构的鉴定评审和试验检测。手握技术、价格双重优势,之前一只高压钢瓶都无法出口的中国企业,3年内就把钢瓶卖到了世界90多个国家和地区。冲拔式技术成功运用于制作钢瓶,马夏康为此申请了36项国家专利,这一项目也由此获2010年浙江省科学技术进步一等奖(第1名)。
    国际车用气瓶标准化技术委员会及世界CNG汽车联合会主席杰弗洛博士在考察金盾集团后曾评价,金盾集团大直径钢瓶的研发成功并产业化,填补了国际国内多项技术空白,为世界气瓶行业的发展做出了巨大贡献。
                     
     
 
                           延伸产业链,领跑能源装备行业
 
    高压气瓶的成功产业化,使得多家世界500强气体公司主动要求把金盾集团的钢瓶列入其全球供应商,金盾钢瓶一度成为高端气瓶的代名词,产品经常供不应求,高峰时期的年产量超过100万只。
为了进一步巩固在行业中的地位,2007年,金盾集团利用冲拔技术开发了大口径无缝钢管,通过强旋新方法的技术获得了国家发明专利,其产品在超临界电站中率先实现国产化,替代进口,迫使欧美国家在中国长期垄断的高端钢管的市场价格下降了50%,每年为国家节约50亿元以上的外汇支出。
    2009年,金盾集团成立了燃气设备公司,先后开发成功了压缩气体(CNG)长管运输车,主要用于三百公里以内的气体运输;液化气体钢瓶(LNG),主要用于天然气货车、大型客车及储气场所。与国际国内大型一流能源装备企业正面竞争,仅用三年时间就跻身全行业前四。
    通过一系列的产业链延伸,金盾集团的能源装备产业布局基本完成,合作客户均是国际国内的“大咖”,如法国法液空、德国林德、印度塔塔、韩国斗山重工、日本丰田、中石油、中石化、三门核电、上海锅炉等国内外大型企业。
 
                               全方位复合型领军型人物
 
    在金盾集团,马夏康不仅是各项技术的带头人,更是生产管理、质量安全、市场开拓等工作的主导者。马夏康的到来不仅引进了高科技新技术,更带来了资本、先进的管理方式和高素质人才,扩大了金盾集团的国际影响力和知名度。
    2008年,在马夏康的带领下,金盾集团引进了国内最大海外私募基金鼎晖,投资9000万美元兴建了大口径无缝钢管项目。2011年,先后引进了上海诚鼎、杭州诚鼎、上海盛万入股投资金盾股份,并使得金盾股份在2014年成功上市。
    短短十余年,在马夏康的推动下,金盾集团已从原有的以消防器材为支柱产业、总资产3亿多元,发展为拥有7家子公司、总资产达80余亿元的大型民营企业集团。他带领团队积极进取,经过这些年的发展,金盾集团现已拥有一个国家级实验检测中心、二个全国首台套、一个国家级行业标准委员会秘书处单位、一个中国驰名商标、四个国家火炬计划项目、四个国家重点新产品、一个省级工程技术研发中心、二个省级著名商标、三个省部级科技进步一等奖项目、五个浙江省重大科技专项、九项国家产业振兴和科技进步专项,一项863课题负责,获得一百九十多项专利,其中发明专利三十余项。
    在员工眼里,马夏康是“全方位复合型领军型人物”,“跟着马总干,准没错”!在迈向成为先进能源装备系统的服务商的道路上,他给了员工信心与动力。
在金盾创业创新的十余年里,马夏康一直往发展先进能源装备、实现可持续发展的方向前行。携着为国家先进能源装备行业的发展贡献自身力量的信念,马夏康不断拼搏与追寻,以自己独特的方式诠释一个“追梦”的人生。
    而多年来,公司不断优化创新的产品与服务、日新月益的产业技术、逐步完善的产业布局,也无一不回应马夏康的付出。随着全球能源需求不断增长,清洁能源天然气占比也日渐提升,天然气相关设备在未来将持续受益。等待着马夏康的,将是一片更为广阔的事业蓝海。
 
     
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